Cost Comparison: Stoves & Inserts vs. Furnaces

Q: I have a Rainier style insert and want to compare the amount of gas used by the insert with the gas used by our furnace. What is the gas per hour used by this insert? I am unsure of the type of measurement used in gas use. How much, if any money, we would save by using the insert to heat this winter?

All gas appliances are given a BTU consumption rating by the manufacturer. This rating tells you how much gas that particular appliance burns per hour. If the flame height is adjustable, the rating will show two numbers: the amount of fuel consumption at the lowest setting, and the amount of fuel consumption at the highest setting. Check the owner’s manuals for your insert and furnace to determine their BTU ratings.

Now, for comparison sake, let’s say your gas insert and furnace are both rated at 40,000 btu/hr. Since there are 100,000 BTU’s of heat value in one therm of natural gas or one gallon of liquid propane, both appliances will consume one therm of natural gas or one gallon of LP gas every 2.5 hours when the burners are lit and the insert is adjusted to its highest flame setting.

It would seem at this point that these two heaters would consume exactly the same amount of gas to heat the same area, but this isn’t necessarily the case. We must also consider how many hours the burners in each the two heaters will need to be lit each day to keep the living space at the desired temperature. One factor that determines this is extraction efficiency, which is a measurement of how effectively a given burner system extracts heat from the gas. The other factor is delivery efficiency, which is a measurement of how effectively the extracted heat is delivered into the living space.

Furnace manufacturers list the extraction efficiency only. They really can’t list the delivered efficiency, as no two delivery systems (the ductwork or water radiators that deliver the heat to the house) are alike.

The extraction efficiency rating is simply a measure of how well a particular furnace’s burner and plenum design turns burned gas into heat: for example, a 15-year-old gas furnace might have an extraction efficiency rating of, say, 75%, while a new Pulse furnace might have an extraction rating of 94% or more.

The unknown quantity with regards to furnace systems is the delivered efficiency. Given all the variable factors in a furnace installation, such as heat loss per foot of duct, it is very possible for a furnace with a 94% extraction rating to have an actual delivered efficiency of only 50% or so, depending upon the heat loss ratio of the ductwork or water system used to get the heat from the furnace into the living space.

Next time your furnace is running, hold your hand directly over one of your heating registers and feel how cool the incoming air is after it has traveled through the duct system.

Since the heat from a gas stove or insert is delivered directly into the living space without the need for air ducting or water piping, the testing laboratories are able to obtain a delivered efficiency rating. This means, when you see an efficiency rating on gas stove or insert, you’re not just being told how well the burners extract heat from gas: you’re being told how much of the heat produced is being delivered into your house.

You mention that yours is a “Rainier style” gas insert. The Rainier is a wood-burning insert, but Avalon makes a gas insert that looks very similar, called the Chelan 700.

If you have a Chelan, it has an adjustable BTU consumption rating of 18,700-38,500 BTU/hr, and a delivered efficiency rating of 81%. This means that, when the Chelan insert is adjusted to its highest flame setting, it is burning 38,500 BTU worth of gas and delivering 31,185 BTU’s of heat into your living space every hour.

Whether your furnace will be cheaper or more expensive to operate will depend upon its BTU consumption rating, extraction efficiency rating, and the heat loss ratio of its delivery system. Since the most important of these factors, the heat loss ratio of the delivery system, is unique to your installation and impossible for you to measure accurately, the only way you’re ever really going to be sure which heater is more economical will be to pick two equally cold months and burn the insert exclusively for one month and the furnace for the other, then compare gas bills.

If we had to bet on which of the two systems will be less expensive to operate, we’d gamble on the gas insert. Today’s gas stoves and inserts have delivered efficiency ratings hovering around 80%, which would rival even a 98% efficient gas furnace with the best imaginable forced air delivery system.

Also, much of the heat produced by a stove or insert is radiant heat, which is absorbed directly by the body and warms it much faster than the convected (heated air) heat produced by a forced air furnace.

Another advantage is the ability to turn the stove or insert’s burners down, and “sip” gas to keep the temperature constant. This can be more economical than letting the living space cool until the furnace thermostat lights up the furnace burners at full throttle to bring the house back up to temperature, in much the same way as freeway driving gives you better gas mileage than stop-and-go city driving.

A final advantage to today’s stoves and inserts is the flame display. Our customers frequently report that the cheery flames just make them feel warmer, even when the burner is turned down to its lowest (and most economical) setting.